| 产品类型 | 全新 |
|---|---|
| 电机功率 | 2.2--175kw |
| 加热方式 | 电/蒸汽/导热油加热 |
| 适用场所 | 工业生产用 |
| 适用物料 | 化学品 |
| 外形尺寸 | 3450*2150*1700mm |
| 卸料方式 | 螺杆挤压 |
| 应用领域 | 化工 |
| 整机重量 | 4800kg |
| 物料类型 | 干粉-膏体 |
| 每次处理量范围 | 出料1000-3000L |
| 夹套力压力≤ | 0-0.6mpa |
| 拌缸内真空度≤ | -0.1mpa |
| 装料容量范围 | 5-5000L |
| 品牌 | 龙腾 |
| 型号 | NH5-5000L |
| 捏合机类型 | 普通型 |
| 物料接触部件材质 | 不锈钢 |
| 拌桨转速 | 37/21r/min |
山东龙兴集团是一家系列捏合机（混捏机）的大型集团化生产企业厂商，几十年来我公司致力于系列不锈钢及碳钢等材质的螺杆挤出型捏合机、液压翻缸捏合机、高温捏合机、真空型捏合机、下出料捏合机、碳素混捏锅及混捏机的开发设计与制造；根据使用工况不同有电加热、蒸汽加热、导热油加热、半圆管复合加热等不同加热形式的系列碳钢/不锈钢捏合机供您选型，龙兴集团销售部长原君礼现真诚为您推荐该款螺杆挤出型捏合机。欢迎您致电和微信（手机同号）咨询！
螺杆挤出型捏合机具有搅拌均匀、无死角、捏合效率高等优点，是各种高粘度的弹塑性物料的混炼、捏合、破碎、分散、重新聚合各种化工产品的理想设备。特别适用于盾构油脂、消泡剂、润滑剂、APP阻燃剂、润滑剂、催化剂、电极糊、阳极糊、阳极块、工程塑料、黄药选矿剂、橡胶、硅橡胶、染料、颜料、油墨、食品胶基、医药药剂、建筑涂料、碳素、纤素、高粘度密封胶、中性玻璃胶、铝银浆、硅胶、墙（壁）纸胶、纤维素、电池浆料、染料、有机硅树脂、化妆品等行业。
螺杆挤出型捏合机结构特点
1、该型捏合机一般整机采用通底盘，便于安装。
2、采用斜齿轮或硬齿面减速机，使和主机传动平稳、嗓音小、寿命长。
3、搅拌桨和拌缸内壁，采用SUS304不锈钢或SUS316L不锈钢材质，确保制品的纯度。
4、轴封结构先进、密封效果好。独特设计了衬套式组合密封形式，确保真空度。
5.采用液压翻缸及启盖。出料方式有液压翻板、翻缸倾倒、球阀出料，螺杆挤出等形式。
6、集成电气控制(主机运转、液压翻缸、液压启盖及恒温控制)及温度控制和温度显示，便于操作和过程控制。
7.不锈钢真空型捏合机缸体及浆叶与物料接触部分均采用SUS304不锈钢制成，内部镜面抛光处理，搅拌离缸底间隙≤5mm。
螺杆挤出型捏合机主要是由混捏部分、机座部分、液压系统、传动系统和电控系统等五大部分组成。液压系统由一台液压站来操纵大油缸，来完成启闭功能，液压系统由一台液压站来操纵油缸，来完成翻缸、启盖等功能；传动系统由电动机、减速机和齿轮组成，实现了大扭矩的动力输出，动力经齿形轴器传输出到快浆轴上，使其达到规定的转速，也可由变频器进行调速。另外该型设备的具体细节配置可根据用户工艺灵活搭配。
螺杆挤出型捏合机可制成普通型、压力型、真空型。调根据压力区分，分为常压型，真空型，和正压型。一般真空型缸体内所能承受的负压不会超过-0.9Mpa，缸体夹套内所承受的压力极限为0.6Mpa；正压型缸体内所能承受的正压不能超过0.2Mpa。温度形式采用夹套、蒸汽、油加热、水冷却等方法，并可通过PLC实时控制及记录生产中的温度、时间、粘度等相关数据。
螺杆挤出型捏合机采用Σ型搅拌桨，它适用与在捏合和槽内必须有较大移动的外理物质的捏合操作，主要作用于二桨重叠的排列方式，特别是挤压脱水操作的情况，比较适合使用Σ型搅拌桨。它适合于在捏合槽中有较大移动处理物料的捏合操作，绝大部分推荐使用，但随着精细化工的混合要求越来越高，这类拌桨也做了相关调整，调整以后的桨叶不但能够使捏合槽内的物料上下捏合替换，而且可以是使物料能够左右前后进行物料的替换，提高捏合效率38%，如果使用液体或者流沙做实验，能够很明显看出阿基米德曲线的运动规律。
Double Sigma Mixer----the best choice for high-viscosity materials!
Double Sigma Mixer consists of two "U" shape container made of either Mild Steel or Stainless Steel(SUS304, SUS321, SUS316L), with jacket of Carbon Steel covering two sides for heating or cooling.
The mixing elements of the double sigma mixer are two pieces of Z type casted steel blades. They contrarily rotate inward and are fitted at close or specific clearance with the mixing chamber to finish thorough and uniform mixing. The two blades rotate at different speed(usually about3/2).
We can make different kinds of double sigma mixer according to the customer's different demands, For example, vacuum system, heating or cooling methods, feeding hole, discharging methods, changeable liner, filtration net, safety valve, view glasses, Cover opening methods and so on.
1. Working Principles:
Double sigma mixer is used to knead, mix, crush, disperse and re-polymerize high viscosity paste or elastoplastic materials, which can not be processed by the general powder mixers and liquid blenders.
Double sigma mixer is the ideal equipment for all kinds of chemical products and has the merits of stirring evenly, kneading efficiently and no dead corner. The materials are scraped, stretched, folded and squeezed among the blade, slot wall, and ridge-like protrusions.
The materials cycle from one end of the impeller to the other. The two mixing paddles are tangent and spin at different speeds to complet the kneading process. Tilt the solt to discharge the materials.
2. Uses:
Double sigma mixer is widely applied to produce high viscosity sealant, silicone rubber, neutral and acidic glass cement, chewing gum, bubble gum, paper pulp, cellulose, and is also used in batteries, ink, pigments, dyes, pharmaceuticals, resins, plastics, rubber, cosmetics and other industries.
3. Category:
There are four kinds of Double sigma mixer: Vacuum kneader, pressure kneader, atmospheric pressure kneader and high temperature kneader. It has three ways of discharging: Hydraulic turning cylinder pumping type, ball valve type and screw extrusion type.
4. Characteristics:
Control and record the temperature, time, viscosity and other relevant data through the PLC in real time during production.
The parts of the cylinder and the blade that contact with the materials are made of stainless steel, to ensure product's quality.
The kneader can be used for the high-viscosity paste or plastic solid with poor mobility around 5000PA. S, and the jacket can be heated or cooled by the heat transfer oil or water. According to the special needs, the plant can be designed to operate in a vacuum. The speed difference between the biax is 7.52r/min, so that the material is constantly changed, fastly mixed and has a larger transfer area for unit volume.
5. Notes:
(1) Our company can design the equipment according to user's specific requirements.
(2) For the fast update of the technology, we will change the technical data without notice, and the right parameters are subject to the real product.
(3) If you are not certain of which type to choose, please call us and our profession sales engineers will recommend for you.
友情提示：
选择一种好设备的关键除了质量、售后、和信誉之外，还必须要满足自身对设备的要求，山东龙兴化工集团拥有专业的技术工程师不断进行技术改革与市场相结合，本厂生产的产品规格品种齐全。可来图定制也可根据客户需求代为设计制造，销售部长原君礼欢迎您的垂询和惠顾！ 
